论文标题
喷嘴出口处的选择性蒸发
Selective evaporation at the nozzle exit in piezoacoustic inkjet printing
论文作者
论文摘要
在打印喷墨印刷的实际应用中,在打印头中的喷嘴具有间歇性的空闲周期,在此期间,墨水可以从喷嘴出口中蒸发。墨水通常是多组分,每个组件都有其自身的特征蒸发率,从而导致墨水中的浓度梯度。这些梯度可能直接和间接(通过Marangoni流)改变了喷射过程,从而可重复可重现和产生的打印质量。在目前的工作中,我们从喷墨喷嘴中研究了水甘油混合物的选择性蒸发。通过实验,分析建模和数值模拟,我们研究了混合物组成的变化,而干燥时间。通过监视打印头内的声学,然后将系统建模为质量弹力抑制系统,可以作为干燥时间的函数获得混合物的组成。分析模型的结果通过数值模拟的数值模拟,该模拟的完整流体机械方程式管理了打印头流量和压力场。此外,数值模拟表明,我们在实验中观察到的时间独立浓度梯度是由于水通量通过打印机的稳定状态引起的。最后,我们测量了该系统中所需的落下形成事件的数量,然后在喷嘴内的混合浓度达到初始(预擦)值,并在所需的落下形成次数中找到比指数趋势更强的趋势。这些结果阐明了与打印头喷嘴在墨水干燥相关的复杂生理化学流体动力学方面,并有助于提高喷墨印刷的稳定性和可重复性。
In practical applications of inkjet printing the nozzles in a printhead have intermittent idle periods, during which ink can evaporate from the nozzle exit. Inks are usually multicomponent where each component has its own characteristic evaporation rate resulting in concentration gradients within the ink. These gradients may directly and indirectly (via Marangoni flows) alter the jetting process and thereby its reproducibility and the resulting print quality. In the present work, we study selective evaporation from an inkjet nozzle for water-glycerol mixtures. Through experiments, analytical modeling, and numerical simulations, we investigate changes in mixture composition with drying time. By monitoring the acoustics within the printhead, and subsequently modeling the system as a mass-spring-damper system, the composition of the mixture can be obtained as a function of drying time. The results from the analytical model are validated using numerical simulations of the full fluid mechanical equations governing the printhead flows and pressure fields. Furthermore, the numerical simulations reveal that the time independent concentration gradient we observe in the experiments is due to the steady state of water flux through the printhead. Finally, we measure the number of drop formation events required in this system before the mixture concentration within the nozzle attains the initial (pre-drying) value, and find a stronger than exponential trend in the number of drop formations required. These results shed light on the complex physiochemical hydrodynamics associated with the drying of ink at a printhead nozzle, and help in increasing the stability and reproducibility of inkjet printing.