论文标题

PREMA:在嵌入式边缘级别实时实时维护螺线管阀

PreMa: Predictive Maintenance of Solenoid Valve in Real-Time at Embedded Edge-Level

论文作者

BN, Prajwal, Yelchuri, Harsha, Shastry, Vishwanath, Prabhakar, T. V.

论文摘要

在工业过程自动化中,传感器(压力,温度等),控制器和执行器(电磁阀,机电继电器,断路器,电动机等)确保生产线在预定的条件下正在工作。当这些系统故障或有时完全失败时,必须实时生成警报,以确保不仅损害生产质量,而且还可以确保人类的安全性和设备的安全性。在这项工作中,我们描述了一种名为PREMA的智能和实时边缘电子产品的构建,该产品基本上是一种用于监视螺线管阀(SV)健康的传感器。 PREMA是紧凑,低功率,易于安装和成本效益。它具有与使用高端设备捕获的信号相当的数据保真度和测量精度。智能电磁阀传感器运行Tinyml,这是Tensorflow(又称TFLITE)机器学习框架的紧凑版本。虽然错误检测推断是原位的,但模型培训使用手机来完成“设备”培训。我们的产品评估表明,传感器能够区分不同类型的故障类型。这些故障包括:(a)线轴卡住(b)弹簧故障和(c)电压下。此外,该产品提供维护人员,SV的剩余使用寿命(RUL)。 RUR提供帮助以决定更换阀门或其他方式。我们对与整个系统的性能相关的指标(即嵌入式平台和神经网络模型)进行了广泛的评估。拟议的实施是,鉴于任何具有相似瞬态响应的电力力学执行器与SV的瞬时响应,该系统能够进行调理监测,因此提出了第一个类型的通用基础架构。

In industrial process automation, sensors (pressure, temperature, etc.), controllers, and actuators (solenoid valves, electro-mechanical relays, circuit breakers, motors, etc.) make sure that production lines are working under the pre-defined conditions. When these systems malfunction or sometimes completely fail, alerts have to be generated in real-time to make sure not only production quality is not compromised but also safety of humans and equipment is assured. In this work, we describe the construction of a smart and real-time edge-based electronic product called PreMa, which is basically a sensor for monitoring the health of a Solenoid Valve (SV). PreMa is compact, low power, easy to install, and cost effective. It has data fidelity and measurement accuracy comparable to signals captured using high end equipment. The smart solenoid sensor runs TinyML, a compact version of TensorFlow (a.k.a. TFLite) machine learning framework. While fault detection inferencing is in-situ, model training uses mobile phones to accomplish the `on-device' training. Our product evaluation shows that the sensor is able to differentiate between the distinct types of faults. These faults include: (a) Spool stuck (b) Spring failure and (c) Under voltage. Furthermore, the product provides maintenance personnel, the remaining useful life (RUL) of the SV. The RUL provides assistance to decide valve replacement or otherwise. We perform an extensive evaluation on optimizing metrics related to performance of the entire system (i.e. embedded platform and the neural network model). The proposed implementation is such that, given any electro-mechanical actuator with similar transient response to that of the SV, the system is capable of condition monitoring, hence presenting a first of its kind generic infrastructure.

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