Abstract
The Cadillac CT6 plug-in hybrid electric vehicle (PHEV) power-split
transmission architecture utilizes two motors. One is an induction
motor type while the other is a permanent magnet AC (PMAC) motor
type referred to as motor A and motor B respectively. Bar-wound stator construction is utilized for both motors. Induction motor-A
winding is connected in delta and PMAC motor-B winding is
connected in wye. Overall, the choice of induction for motor A and permanent magnet for motor B is well supported by the choice of
hybrid system architecture and the relative usage profiles of the
machines. This selection criteria along with the design optimization of electric motors, their electrical and thermal performances, as well
as the noise, vibration, and harshness (NVH) performance are
discussed in detail. It is absolutely crucial that high performance electric machines are coupled with high performance control
algorithms to enable maximum system efficiency and performance.
Specifically, key challenges toward that goal are inverter voltage utilization, for maximum power capability and accurate current
control for torque production. We focus of on the specific challenges
in controlling induction machines where the leading requirement form the machine design side to lower leakage inductance has
negative ramification on the controllability of the machine.
Introduction
While it is safe to say that the certainty of vehicle electrification has
never been so apparent, the debate on the appropriate level of
electrification and appropriate system to get there is still ongoing and
it’s likely to stay that way for the conceivable future. The customers are becoming more familiar and captivated with HEVs while their
needs and desires in this space are evolving, hence driving the
demand for a wider range of electrified vehicles outside of the BEVs (Chevy Spark) and EREV (Chevy V olt 2) in sub-compact and
compact segments. To address this evolving need GM is introducing
its all new Cadillac CT6 PHEV luxury Sedan. The plug-in hybrid vehicle version of Cadillac CT6 is expected to more than double the
fuel economy performance of the conventional powertrain offerings.
The CT6 Plug-In Hybrid system is designed to provide all-electric driving for most daily commutes, while maximizing fuel efficiency by providing blended power from the engine and battery at higher
speeds and higher loads, even when there is energy stored in the
battery. The higher fuel economy and good range of the all-electric operation are possible due to a revolutionary design of an efficient
power-split electrically variable transmission (EVT) which includes
three planetary gear sets and two electric motors. The power-split EVT transmission with 2 electric motors provides continuous power
with smooth, efficient performance. We can draw a system level
parallel to Gen 2 Chevy V olt (EREV architecture), by examining the similarities of the two propulsion systems. The new drive unit power
flow builds on the EREV architecture to efficiently and smoothly
deliver the higher performance demand of the rear-wheel drive luxury segment. Likewise, torque and power performance requirement of
electric motors is substantially higher, driving the selection and
design of the electric motors in a different direction relative to Gen 2 V olt. The design and selection of the electric motors are made by
optimizing the motors in conjunction with the power-split
transmission architecture to deliver the best possible performance, efficiency and cost. Much like in Gen 2 V olt application [ 1],
significant effort went into rare-earth displacement, driving in part, the selection of completely rare-earth free, induction motor type .
The remainder of this paper will focus on discussing the details of two electric machines, their design optimization, performance, and controls. Specifically, we will examine the advantages of induction
machines in automotive industry, in the
SAE_2016-01-1220_GM_Electric Traction Motors for Cadillac CT6 Plugin Hybrid- Electric Vehicle
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本文档由 SC 于 2023-05-19 13:49:54上传分享